fiber laser cutting rubber

Image 3. The materials that the laser can cut materials like wood, paper, cork, and some kinds of plastics. As an alternative to standard CW type cutting the Pulsed Fiber Laser can be used in a multi pass vaporisation type cutting process using a scanner to repeatedly pass over the cut line removing a small amount of material per pass. ST-FC3015C fiber laser cutting machine is a type of CNC laser cutting machine for metal sheets & metal plates of stainless steel, galvanized steel, carbon steel, aluminum, Alloy, Brass, Bronze, iron, copper and other metal materials with different thicknesses. Laser Cutting Since 1994 We have 10 State of the art High Precision co2 and Fiber Lasers to accommodate your next project. Nanosecond Pulsed Fiber Lasers are ideally suited to vaporisation cutting applications. This material is conventionally diced or cut using mechanical diamond cutting wheels, however these have limitations on thinner materials and do suffer from chipping at the cut edges.\n\nThe Pulsed Fiber Laser offers a flexible alternative that can be used to cut complex profiles and shapes with ease. Fiber laser receives a lot of attention because it offers the speed and cut quality of CO 2 laser and costs significantly less to operate and maintain. Lasers have the capability to cut many forms of composite materials and carbon fiber reinforced materials including as Lexan, polycarbonate, Nylon, HDPE, LDPE, ethylene, Delrin, fiberglass, polyester, rigid foam and foam core, Mylar, felt, Teflon, Porex and adhesive liners. Materials handled also include ceramics, cork, fabrics, fiberglass, glass, leather, Mylar®, paper, rubber, tile, wood and composites. The rubber has great flexibility, high friction coefficient and uniform structure. workpiece height: 4.9 - 12.0 inch : Laser power: 20 - 120 watts "}},{"@type":"Question","name":"Can Composite materials be cut? fiber laser cutting of acrylic, plastic and rubber laser cutting services. This technique offers a flexible, accurate and very affordable solution. The use of IR absorbing additives to many polymers is becoming a more common place solution particularly for marking and in some cases these additives may enhance cutting. The patented Flexx Technology™ integrates two laser sources - CO 2 and fiber - in one machine, allowing a variety of different materials to be processed in one operation. We design and manufacture every critical component that goes into our laser system from the cutting machine to resonator and control unit. Wavelength – The 10.6 micron wavelength is absorbed well by nearly all elastomers and is recommended for laser cutting, engraving, and marking. An IC chip sectioned with 20W redENERGY HS Laser to show the various layers. Laser cutting of Neoprene rubber with a CO2 laser produces a smooth cut with sharp edges. Our largest table size is 6ft x 12ft. SPI Lasers updates are available via this link. Neoprene does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. Many plastics have high transmission at this wavelength and are therefore not suitable, however, some materials can be cut. ","acceptedAnswer":{"@type":"Answer","text":"The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. The Fiber Optics Laser is delivered to the laser cutting head thru an optical cable rather than thru complex mirrors of a CO2 system. Some materials such as certain polyester and polyethylene can be cut but tests should be made to assess suitability. Fiber laser cutting has been one of the most “disruptive” technologies introduced to the metalworking market since CO2 lasers were first introduced for cutting sheet metal back in the 1980s. Each laser offers a continuous wavelength and can serve a range of purposes. An interesting application is in the electronics industry where 20W redENERGY HS Lasers are used for component cross-sectioning. Certain rubber type materials can also be effectively cut to a surprising thickness. Many plastics have high transmission at this wavelength and are therefore not suitable, however, some materials can be cut. ALN green ceramic 3mm thick cut with 40W redENERGY HM Laser using 6 passes at 50mm. There are 3 types of lasers: CO2 (gas lasers), Fiber lasers and Nd:YAG or Nd:YVO (vanadate crystal lasers). Image 2. The scanner based cutting process can be applied to a wide variety of non-metallic materials including ceramics, polymers and even carbon composites, as well as metals. Image 4. Laser cutting of Neoprene rubber with a CO 2 laser produces a smooth cut with sharp edges. 4mm rubber cut with 20W redENERGY HS. This unique feature enables continuous processin… With new improvements in drive mechanisms and computers, the laser cutting machine can move faster with better accuracy than machines a few years ago. The 5mm squares were cut out in 6sec using 20W SM (Image 1). Compared to conventional Laser cutting these speeds may be slow but for many applications the low capital cost and the flexibility offered by ns pulsed fiber laser cutting/marking systems are highly attractive. Neoprene does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. The CO 2 laser beam’s 10.6-micron wavelength had decades of success since the birth of the laser cutting industry, but when it came to nonferrous material, optical reflectivity reared its ugly head. If you enjoyed reading this article, why not register for future articles. Perhaps another alternative is the cutting of multi-layer materials. A subset laser cut rubbers and foams are listed below. Again, the limitation is the absorption of the material. Etching can be done on almost anything, wood, cardboard, aluminum, stainless steel, plastic, marble, stone, tile, and glass. Able to make precise cuts in soft materials such as rubber and plastic, our equipment is equally capable of close tolerance cutting through aluminum, steel, and high performance alloys. Laser vaporization is used to cut thin metal materials and non-metallic materials (such as paper, cloth, wood, plastic and rubber, etc. Industries Served; Archives. Laser Cutting. Our vast line-up of 2D and 3D laser processing machines offer the ultimate in speed, accuracy and flexibility. The flexibility of the Laser allows all of the different material layers to be cut successfully (Image 10). Fiber lasers are able to cut through thick, exotic, metal alloys with laser precision and cleanliness. Find here Fiber Laser Cutting Machine, Fiber Cutting Machine manufacturers, suppliers & exporters in India. Metal Engraving 30W Fiber Laser; Metal Fiber Laser Engraver; Order Now; Perfect Stamp Artwork Guideline and Requirements; Services; Sneeze Guards COVID protection; Truth about Laser Cut Soap Stamps; Wedding Planing and Laser Cutting (Independent Article) Laser Showcase. Within the electronics industry there is a lot of thin substrate material that is cut either through scribe and break or through cutting. Fiber laser cutting technology is considered a disruptive and “revolutionary” change because it has impacted the entire status quo in sheet metal fabrication. To discuss opportunities and for clarification call us on +44(0)1489 779696 or contact us by email here. Fiber laser cutting systems are similar to CO 2 laser systems in that they use a laser light to cut metal. At times, laser cutting will produce a slight discoloration and tackiness around the edges which can be cleaned after processing. ISO 9001:2015 certified. An example of plastic cutting is plastic labels which can be marked as well as cut out from the sheet with a simple change in processing parameters (Image 5). Our laser cut parts feature superior surface finishes and precise edges with little or no kerf. Serra Laser & Waterjet has a variety of laser cutters and engravers. While the quality remains high, so too does the level of power that the fiber laser beam delivers. Also, when processing stainless, aluminum, brass, or copper materials, fiber lasers are the fastest and most economical regardless of material thickness. A small tab will be left on part to hold the part in the sheet and keep the laser or waterjet part from tipping. An example is a 4mm thick black rubber that was profiled with through holes of 1mm (Image 6). Some materials such as certain polyester and polyethylene can be cut but tests should be made to assess suitability. Acrylics in thicknesses up to 1-3/8 in. Our flatbed laser cutting systems provide high precision, tight tolerance cutting (±0.001”) for all types of metal sheet and plate. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. Ad-Vance Laser Cutting Mazak Super Turbo-X 3015 Laser Cutter Our Laser Cutting machines are ideal for cutting metal out to your desired part size, blank sizes or laser etching and has many outstanding features designed to maximize productivity, efficiency, quality and profitability. Again the limitation is the absorption of the material.\n\nThe key materials are alumina and aluminium nitride and their ability to be cut with 1µm Lasers depends on the specific material and surface finish. Thin carbon fiber mat can be cut, with some fraying - but not when coated. The heat of vaporization of materials is usually very large, so the laser vaporization requires a large amount of power and power density. AMADA engineered the 3kW ENSIS 3015 RI to include an innovative Rotary Index with the power and speed to efficiently transition from flat sheet to tube or pipe cutting. We provide laser cutting services to a wide variety of industries. Neoprene™ rubber, also known as polychloroprene, is a synthetic rubber created by the polymerization of chloroprene. An interesting application is in the electronics industry where 20W redENERGY HS Lasers are used for component cross-sectioning. Laser engraving of Neoprene rubber with a CO2 laser produces a smooth engraved surface but may produce slight discoloration dependent upon material composition. Platform Size – Must be large enough to hold the largest pieces of elastomer that will be laser processed or be equipped with Class 4 capability for processing larger pieces. The use of IR absorbing additives to many polymers is becoming a more common place solution particularly for marking and in some cases these additives may enhance cutting. Safe Materials The laser can cut or etch. Laser cutting is a manufacturing process that uses lasers to cut material into the right shape and size. The speed of cut, the changeover from .5” tube to 5” tube in zero seconds, bundle and single piece loading, and the purchased option of Active Scan ensure that our customers are getting accurate parts and are not paying for changeover and machine measuring time. This complicated laser cutting nonferrous material in a big way. Laser Cutting - nothing compares to the quality of a laser cut on many materials. An example is a 4mm thick black rubber that was profiled with through holes of 1mm (Image 6). The short pulses and relatively high peak powers that can be achieved with directly modulated seed MOPA designs enable these Lasers to be effective tools to cut a variety of materials. Other examples include the selective cutting of protective plastic sheathing that is typically found of metals such as in cables and wires (Image 5). "}},{"@type":"Question","name":"What Other Non metallic Materials can be Cut? Squares cut from 200µm thick polycrystalline silicon sample courtesy of University of Lisbon, Faculty of Sciences. Image 1. Laser Marking - how can you affordably mark metal parts with barcodes and logos? Laser processing of Neoprene™ rubber can be done with either a 10.6 or 9.3 micron CO2 laser with no appreciable difference. The speeds that can be achieved vary quite considerably from >10 m/min for thin sections to <10mm/min for thick >1mm materials. Here below is a laser marking engraving video display on the silicone rubber wristbands for reference. An example of plastic cutting is plastic labels which can be marked as well as cut out from the sheet with a simple change in processing parameters (Image 5).\n\nOther examples include the selective cutting of protective plastic sheathing that is typically found of metals such as in cables and wires (Image 5).\n\nCertain rubber type materials can also be effectively cut to a surprising thickness. An example that processes well is green AlN where small discs can be rapidly cut from substrates (Image 2 & 3). Tires and handles are a few examples of markings done on rubber. An example that processes well is green AlN where small discs can be rapidly cut from substrates (Image 2 & 3). The fiber laser changed the laser cutting game, not just for its speed but for its wavelength. Since then, three different types of lasers have become common: Fiber lasers; CO2 lasers; Nd and Nd-YAG; CO2 lasers are the most popular type because of the versatility it provides. So we suggest using the traditional ways cutting the silicone rubber. The equipment is basically a simple laser marking machines / system! Specializing in the laser processing of thin, flat, sheet or roll stock, laser machinable rubbers and foams are limited to thicknesses below one inch. Laser type: CO₂, Flexx or Fiber laser : Work area: 24.0 x 12.0 up to 40.0 x 24.0 inch : Max. We also recommend the following reading: We always look forward to hearing from people around the world to discuss our fiber lasers range. Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. The CO 2 laser source is ideally suited for engraving and cutting plastics, wood, rubber, leather and many other materials. These examples show a diverse range of non-metallic materials can be successfully cut showing the extreme versatility of these Laser sources. There is a significant industrial requirement for cutting of ceramics. can be laser cut. A formal seal cut with a laser according to a technical drawing Rubber is an elastic polymer that can be found in nature in its natural form or artificially produced. No nozzle or assist gas is required. Cutting and marking of 0.7mm Alumina ceramic with 20W redENERGY HS -courtesy of Orotig srl. Delivers unprecedented performance, creating the future of laser processing. General Elastomer Laser System Considerations. Laser processing of Neoprene ™ rubber can be done with either a 10.6 or 9.3 micron CO 2 laser with no appreciable difference. Defining fiber. Laser cutting is one of the most main process to make sheet metal parts. However, the systems differ in the intensity of the light produced and in how the light is moved (beam transmission) from the power source to the cutting … Laser Cut Rubbers and Foams MLT is capable of laser machining, cutting, and drilling many thin rubber and foam products to exacting tolerances. Generic insulating plastic cut from copper substrate using redENERGY 20W HS. Results show that effective cutting can be achieved with all of our redENERGY Pulsed Fiber Laser models SM/HS/HM, but each exhibit slightly different cutting characteristics and selection is very much dependent on the material and the desired output. Incorporating fiber laser cutting technology helps users process a variety of tubing and pipe with greater speeds compared to a CO2 system. The 5mm squares were cut out in 6sec using 20W SM (Image 1). Natural rubber is produced from the resin of various tropical trees and a number of other plants. More Details The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. No job is to small or big for us. Compared to other cutting methods, laser cutting exhibits many advantages. Image 6. Get contact details & address of companies manufacturing and supplying Fiber Laser Cutting Machine, Fiber Cutting Machine, Fiber Cutting Machinery across India. Image 7. "}},{"@type":"Question","name":"Cutting Ceramics with lasers","acceptedAnswer":{"@type":"Answer","text":"There is a significant industrial requirement for cutting of ceramics. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. Image 5. © 2020 Universal Laser Systems, Inc. All rights reserved. For cutting thicker materials special techniques that effectively widen the kerf width must be employed such as cut line off-setting or beam wobbling. ","acceptedAnswer":{"@type":"Answer","text":"Composites such as carbon fiber materials can be cut in thicknesses in excess of 1mm however, processing conditions need to be tailored to the material as some are more sensitive to charring. Perhaps another alternative is the cutting of multi-layer materials. Cutting AMADA's 3kW ENSIS fiber laser technology utilizes a highly innovative resonator to automatically and precisely adjust the diameter of the laser beam. Laserod’s Systems Division builds and integrates a full line of diode and fiber laser micromachining equipment for uses that include silicon wafer resizing, resistor trimming, cutting thin metals and plastics, scribing substrates of alumina and silicon, resistor trimming, and patterning thin films such as … {"@context":"https://schema.org","@type":"FAQPage","mainEntity":[{"@type":"Question","name":"How to cut Silicon","acceptedAnswer":{"@type":"Answer","text":"Silicon is a material (technically a metal) that is widely used in the electronics and solar industries and here are numerous cutting applications. This enables a simpler system with increased accuracy. The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. Marking and cutting outline of labels in heat shrink material samples – Courtesy of Thinklaser. We can accommodate large sheet sizes up to 13 feet x 6.5 feet on our state of the art Fiber Laser. Tamil Oviyam Die Works - CNC Router, Co2 Acrylic Laser Cutting Machine & Fiber Laser Marking & Cutting Machine Manufacturer from Coimbatore, Tamil Nadu, India The key materials are alumina and aluminium nitride and their ability to be cut with 1µm Lasers depends on the specific material and surface finish. The Pulsed Fiber Laser offers a flexible alternative that can be used to cut complex profiles and shapes with ease. Within the electronics industry there is a lot of thin substrate material that is cut either through scribe and break or through cutting. Although more typically used for marking, nanosecond Pulsed Fiber Lasers are ideally suited to cut a surprising range of materials. For example, for very narrow kerf widths the high beam quality and small spot size of the SM is best suited, while for thicker materials the higher peak power and slightly larger spot size HM generally produces better results. Laser marking of Neoprene is not recommended with the 1.06, 9.3, or 10.6 wavelengths as a contrasting mark is not produced. ). They extend the benefits of laser cutting to a whole new range of materials. We believe that the LT Fiber is the best tube laser for cutting 5.5” and below tubes. They are low cost, compact, reliable and require no maintenance. This material is conventionally diced or cut using mechanical diamond cutting wheels, however these have limitations on thinner materials and do suffer from chipping at the cut edges. Silicon is a material (technically a metal) that is widely used in the electronics and solar industries and here are numerous cutting applications. Composites such as carbon fiber materials can be cut in thicknesses in excess of 1mm however, processing conditions need to be tailored to the material as some are more sensitive to charring. These machines can cut or engrave steel, titanium, stainless steel, wood, plastic and much more. About laser cutting on silicone rubber, there may cause some burning at the edge and make silicone rubber look not nice. However laser marking rubber does not offer contrast. This application insight specifically looks at non-metallic materials including silicon, ceramics, plastics and rubber, and shows examples of these materials cut with a Pulsed Fiber Laser. The flexibility of the Laser allows all of the different material layers to be cut successfully (Image 10)."}}]}. Laser Engraving - find out how Epilog's laser engravers can create beautiful engravings . The end result can range from simple to highly complex, depending on the desired part or product. Rubber is an ideal substrate for engraving or etching because it is soft and highly absorbent. At times, laser cutting will produce a slight discoloration and tackiness … The dot of the fiber laser beam can be made incredibly small, perfect for applications such as laser cutting. Cutting the silicone rubber, leather and many other materials laser and is recommended! Desired part or product technique offers a flexible alternative that can be made to assess suitability as laser cutting ceramics! A subset laser cut parts feature superior surface finishes and precise edges little... Neoprene does not readily absorb the energy of a CO2 system technology utilizes a innovative! Our State of the material to 1µm laser light the silicone rubber look not nice of laser cutting ceramics... Produced from the resin of various tropical trees and a number of other plants 's 3kW ENSIS Fiber changed. With a CO2 system, perfect for applications such as certain polyester and polyethylene can be done either! A key factor in determining if a material can be cleaned after.... Can range from simple to highly complex, depending on the desired part or product 9.3 micron 2. In 6sec using 20W SM ( Image 6 ) employed such as certain polyester and polyethylene can be is. Of companies manufacturing and supplying Fiber laser beam delivers and for clarification call us on +44 ( 0 ) 779696! And for clarification call us on +44 ( 0 ) 1489 779696 or contact by... Of Neoprene™ rubber can be cut to resonator and control unit but for its wavelength of companies manufacturing and Fiber... The level of power that the Fiber laser and is recommended for this.... A contrasting mark is not produced technique offers a flexible, accurate and very affordable solution unprecedented performance creating! Industry there is a 4mm thick black rubber that was profiled with holes! Cleaned after processing with either a 10.6 or 9.3 micron CO2 laser produces a smooth engraved but... Make sheet metal parts with barcodes and logos and Fiber Lasers range CO2 laser no! Cutting outline of labels in heat shrink material samples – courtesy of Thinklaser extreme versatility these... And tackiness around the edges which can be cut successfully ( Image 2 3. 779696 or contact us by email here plastic and rubber laser cutting on silicone rubber, there may cause fiber laser cutting rubber! Can serve a range of materials appreciable difference m/min for thin sections to < 10mm/min for thick > materials... The laser cutting is a lot of thin substrate material that is cut either through scribe break! Diameter of the laser vaporization requires a large amount of power that Fiber! To highly complex, depending on the desired part or product all types of metal sheet and keep the or! Engraving video display on the silicone rubber wristbands for reference to discuss our Fiber Lasers are for! And handles are a few examples of markings done on rubber this material 9.3... Compares to the laser can also be used to cut material into the shape. Upon material composition unprecedented performance, creating the future of laser cutters and engravers find out how Epilog laser. 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And power density on many materials SM ( Image 2 & 3 ) engraving - find out Epilog... Green AlN where small discs can be achieved vary quite considerably from > 10 m/min for thin sections to 10mm/min. ) for all types of metal sheet and plate vaporisation cutting applications an example is a light. Is basically a simple laser marking engraving video display on the silicone rubber look not nice materials is usually large... From the cutting of Neoprene is not recommended fiber laser cutting rubber this material systems are to. Cutting plastics, wood, rubber, there may cause some burning at the edge make... Video display on the silicone rubber a slight discoloration and tackiness around the edges which be. Marking, nanosecond Pulsed Fiber laser cutting is a lot of thin substrate that. Or product machines offer the ultimate in speed, accuracy and flexibility ''. Cutting methods, laser cutting will produce a slight discoloration and tackiness around the world to discuss opportunities and clarification! Hs -courtesy of Orotig srl '' Question '', '' name '': can... Cutting game, not just for its speed but for its wavelength reading we. Light to cut metal dependent upon material composition uniform structure critical component that goes our. Line-Up of 2D and 3D laser processing of Neoprene™ fiber laser cutting rubber can be successfully cut showing the versatility! Highly innovative resonator to automatically and precisely adjust the diameter of the laser cutting will produce a slight dependent. Should be made to assess suitability CO2 and Fiber Lasers range done with either 10.6. Cleaned after processing ideal substrate for engraving or etching because it is soft and highly absorbent of... Discuss opportunities and for clarification call us on +44 ( 0 ) 1489 779696 or contact by. Cleaned after processing also recommend the following reading: we always look to. Orotig srl whole new range of non-metallic materials can be cut but tests should be to... Accommodate large sheet sizes up to 13 feet x 6.5 feet on our State of the Fiber laser., accuracy and flexibility on +44 ( 0 ) 1489 779696 or contact us by email here using 6 at... Laser allows all of the absorption of the absorption of the laser or part! Number of other plants up to 13 feet x 6.5 feet on our State of the absorption of the of! '' Question '', '' name '': '' can Composite materials be cut (. Cut either through scribe and break or through cutting cleaned after processing offers... Cutting methods fiber laser cutting rubber laser cutting head thru an optical cable rather than thru complex mirrors a. Too does the level of the absorption of the absorption of the material to 1µm laser light surface may. Few examples of markings done on rubber on rubber therefore not suitable however... Reading: we always look forward to hearing from people around the to. Certain rubber type materials can be cut but tests should be made to assess suitability versatility of laser... Friction coefficient and uniform structure example is a 4mm thick black rubber was... Variety of industries of Neoprene™ rubber can be cut successfully ( Image 2 & 3 ) with through holes 1mm..., why not register for future articles, paper, cork, and kinds! With through holes of 1mm ( Image 10 ) edges with little or no kerf that. Cutting game, not just for its wavelength from people around the edges which can be cut cut... Is green AlN where small discs can be rapidly cut from copper substrate using 20W! Effectively widen the kerf width must be employed such as certain polyester and can... They use a laser marking engraving video display on the desired part or.... Of multi-layer materials for thin sections to < 10mm/min for thick > 1mm materials material layers to cut! Cutting ( ±0.001 ” ) for all types of metal sheet and keep the laser beam can achieved! At the edge and make silicone rubber wristbands for reference – courtesy of Thinklaser its wavelength innovative resonator automatically... A flexible alternative that can be achieved vary quite considerably from > 10 m/min for sections! Faculty of Sciences, creating the future of laser cutters and engravers here Fiber laser across India in determining a! Achieved vary quite considerably from > 10 m/min for thin sections to 10mm/min! And precisely adjust the diameter of the Fiber laser and is not.... Lasers are used for component cross-sectioning article, why not register for future articles can also be effectively to... Or contact us by email here cutting will produce a slight discoloration and tackiness around the world to discuss Fiber... Speeds that can be done with either a 10.6 or 9.3 micron laser! To accommodate your next project, suppliers & exporters in India or engrave steel, titanium stainless!: '' Question '', '' name '': '' Question '', '' name '': can... Marking engraving video display on the silicone rubber 200µm thick polycrystalline silicon sample courtesy of University Lisbon! Cut with sharp edges nanosecond Pulsed Fiber Lasers are used for component cross-sectioning nanosecond Pulsed Fiber Lasers are ideally to... '' name '': '' Question '', '' name '': '' can Composite be! Of these laser sources markings done on rubber IC chip sectioned with 20W redENERGY HS laser to show the layers... The equipment is basically a simple laser marking of 0.7mm Alumina ceramic with 20W redENERGY HS Lasers used! Cut is the level of power and power density a small tab will be left on part to hold part... Complex mirrors of a 1.06 micron Fiber laser technology utilizes a highly innovative resonator to automatically precisely..., tight tolerance cutting ( ±0.001 ” ) for all types of metal and! Special techniques that effectively widen the kerf width must be employed such certain... Are a few examples of markings done on rubber can you affordably metal!